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SX-SH1 Super Hybrid Pocket Spring Machine from China Suppliers and Factory - Versatile and Adjustable for All Pocket Springs
What Spring Type Can Be Done By SX-SH1
| Spring type | Characteristic | Spring waist diameter | Wire diameter | Pocket spring height |
|---|---|---|---|---|
| High compression pocket spring | Good resilience | 60-75mm | Φ1.7-2.1mm | 130-240mm ( >240mm on request ) |
| Cost saving | ||||
| Light weight | ||||
| Ultra-4 turns spring | Light weight | 60-75mm | Φ1.6-2.1mm | With only 4 turns , it can reach height: |
| Ultra cost saving | After pocket height: 170-180mm | |||
| - | Before pocket height: 220mm | |||
| Conventional pocket spring | Classical | 50-75mm | Φ1.6-2.3mm | 80-240mm ( >240mm can be customized) |
Technical Parameters
| Spring type | Conventional pocket spring | Ultra - 4 pocket spring | High compression pocket spring | One row Ultra - 4 pocket spring + One row high compression pocket spring | One row Ultra - 4 pocket spring + One row conventional pocket spring |
|---|---|---|---|---|---|
| Wire diameter (mm) | 2 | 1.7 | 1.7 | 1.7 | 1.7 & 2.0 |
| Spring wire (mm) | 65 | 65 | 65 | 65 | 65 |
| Spring turns | 6 | 4 | 5.5 | Ultra - 4 spring: 4 turns High compression: 6 turns |
Ultra - 4 spring: 4 turns Conventional spring: 6 turns |
| Spring top diameter (mm) | 55 | 50 | 50 | Ultra - 4 spring: 50 High compression: 50 |
Ultra - 4 spring: 50 Conventional spring: 50 |
| Spring bottom diameter (mm) | 55 | 50 | 50 | Ultra - 4 spring: 50 High compression: 50 |
Ultra - 4 spring: 50 Conventional spring: 50 |
| Wire length of each spring (mm) | 1070 | 770 | 1220 | Ultra - 4 spring: 770 High compression: 1220 |
Ultra - 4 spring: 770 Conventional spring: 1070 |
| Before pocket height (mm) | 220 | 220 | 330 | Ultra - 4 spring: 220 High compression: 330 |
Ultra - 4 spring: 220 Conventional spring: 220 |
| After pocket height (mm) | 170 | 170 | 170 | 170 | 170 |
| Each pocket height (mm) | 170 | 170 | 170 | 170 | 170 |
| Spring counts (900*1900mm) | 420 (14*30rows) | 434 (14*31rows) | 420 (14*30rows) | 420 (14*30rows) | 420 (14*30rows) |
| Wire weight per unit (kgs) | 10.9 | 5.64 | 8.4 | 6.93 | 8.19 |
| Wire weight saved per unit (kgs) | / | 5.26 | 2.5 | 3.97 | 2.71 |
| Saving proportion (%) | / | 48.26% (0.4826) | 22.94% (0.2294) | 36.42% (0.3642) | 24.86% (0.2486) |
Frequently Asked Questions (FAQ)
What types of pocket springs can the SX-SH1 machine produce?
The SX-SH1 machine is capable of manufacturing High compression pocket springs, Ultra-4 turns pocket springs, and Conventional pocket springs to meet diverse mattress production requirements.
What are the main advantages of the Ultra-4 turns pocket spring?
The Ultra-4 turns spring is designed for ultra cost saving and light weight. It utilizes a wire diameter of Φ1.6-2.1mm and only 4 turns to achieve a before-pocket height of 220mm and after-pocket height of 170-180mm.
How much wire weight can be saved using the Ultra-4 pocket spring?
Compared to conventional pocket springs, the Ultra-4 pocket spring saves approximately 5.26 kgs of wire weight per unit (900*1900mm), resulting in a saving proportion of 48.26%.
What is the customizable height range for the Conventional pocket spring?
The standard pocket spring height for the Conventional pocket spring is 80-240mm. Heights greater than 240mm can be customized upon request.
Can the machine mix different spring types in a single row?
Yes, the technical parameters support combinations such as one row of Ultra-4 pocket springs mixed with one row of high compression pocket springs, or one row of Ultra-4 pocket springs mixed with one row of conventional pocket springs.