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China SX-SH1 Super Hybrid Pocket Spring Machine - Adjustable Compression by Leading Suppliers and Factory
What Spring Type Can Be Done By SX-SH1
| Spring Type | Characteristic | Spring Waist Diameter | Wire Diameter | Pocket Spring Height |
|---|---|---|---|---|
| High compression pocket spring | Good resilience | 60-75mm | Φ1.7-2.1mm | 130-240mm >240mm on request |
| Cost saving | ||||
| Light weight | ||||
| Ultra-4 turns spring | Light weight | 60-75mm | Φ1.6-2.1mm | With only 4 turns, it can reach height: |
| Ultra cost saving | After pocket height: 170-180mm | |||
| Before pocket height: 220mm | ||||
| Conventional pocket spring | Classical | 50-75mm | Φ1.6-2.3mm | 80-240mm >240mm can be customized |
Technical Parameters
| Spring Type | Conventional Pocket Spring | Ultra - 4 Pocket Spring | High Compression Pocket Spring | One Row Ultra - 4 / One Row High Compression | One Row Ultra - 4 / One Row Conventional |
|---|---|---|---|---|---|
| Wire diameter (mm) | 2 | 1.7 | 1.7 | 1.7 | 1.7 & 2.0 |
| Spring wire (mm) | 65 | 65 | 65 | 65 | 65 |
| Spring turns | 6 | 4 | 5.5 | Ultra-4: 4 turns High comp: 6 turns |
Ultra-4: 4 turns Conventional: 6 turns |
| Spring top diameter (mm) | 55 | 50 | 50 | Ultra-4: 50 High comp: 50 |
Ultra-4: 50 Conventional: 50 |
| Spring bottom diameter (mm) | 55 | 50 | 50 | Ultra-4: 50 High comp: 50 |
Ultra-4: 50 Conventional: 50 |
| Wire length of each spring (mm) | 1070 | 770 | 1220 | Ultra-4: 770 High comp: 1220 |
Ultra-4: 770 Conventional: 1070 |
| Before pocket height (mm) | 220 | 220 | 330 | Ultra-4: 220 High comp: 330 |
Ultra-4: 220 Conventional: 220 |
| After pocket height (mm) | 170 | 170 | 170 | 170 | 170 |
| Each pocket height (mm) | 170 | 170 | 170 | 170 | 170 |
| Spring counts (900*1900mm) | 420 (14*30rows) | 434 (14*31rows) | 420 (14*30rows) | 420 (14*30rows) | 420 (14*30rows) |
| Wire weight per unit (kgs) | 10.9 | 5.64 | 8.4 | 6.93 | 8.19 |
| Wire weight saved per unit (kgs) | / | 5.26 | 2.5 | 3.97 | 2.71 |
| Saving proportion (%) | / | 48.26% | 22.94% | 36.42% | 24.86% |
Frequently Asked Questions (FAQ)
What types of pocket springs can be produced by the SX-SH1?
The SX-SH1 is capable of producing High Compression Pocket Springs, Ultra-4 Turns Springs, and Conventional Pocket Springs, as well as hybrid configurations combining different spring types in alternating rows.
How much wire weight can be saved using the Ultra-4 Pocket Spring?
The Ultra-4 Pocket Spring offers the highest material efficiency, saving 5.26 kgs of wire weight per unit compared to conventional pocket springs. This translates to an impressive saving proportion of 48.26%.
What is the height range capacity for high compression pocket springs?
High compression pocket springs typically have a pocket height range of 130-240mm. Heights exceeding 240mm can also be accommodated upon request.
What are the wire diameter specifications for the conventional pocket spring?
The conventional pocket spring produced by the machine supports a wire diameter range of Φ1.6mm to Φ2.3mm, suitable for classical mattress designs.
Can the SX-SH1 run hybrid rows of different spring types?
Yes, the technical parameters show that the system supports mixed configurations, such as alternating one row of Ultra-4 pocket springs with one row of high compression pocket springs (saving 36.42% weight) or one row of conventional pocket springs (saving 24.86% weight).