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China SX-90 Fully Automatic Bonell Spring Transfer Machine - Suppliers & Factory for High-Speed Production
Product Information
The SX-90 is a wholly automated production device specifically designed for manufacturing Bonnier spring cores. It features a servo system that operates on bus control, allowing for the positive and negative configuration of any spring. This machine represents a distinct product crafted to fulfill the particular requirements of terminal small and medium sized enterprises (SMEs) within market niches. The SX-90 steps in to bridge this gap. It has an impressive capacity to coil and assemble around 85 - 90 Bonnier springs per minute. This high-speed production rate is a testament to its efficiency, ensuring that SMEs can meet their production targets without compromising on quality.
In a single production cycle, the wire undergoes a sequence of operations powered by a digital servo control system:
1
Coiling
2
Shaping
3
Heat-Treatment
4
Face to Face Transfer
5
Unit Assembly
The exclusive face to face assembly approach can efficiently solve all potential inclination issues that might arise when compressing all the units in a Bonnell spring structure. Additionally, customized spring shapes can be provided according to customer requests.
The Advantages
High Speed
90 springs/min production capability.
Packaging Friendly
Good for roll packing solutions.
Clamping Option
Helical wire can be clamped (option).
Direction Control
Control the direction of each spring:
- Standard one
- Face to face assembly
- One row knots face left, one row knots face right (diagonal line deviation < 1cm)
- 5 spring knots face left, 5 spring knots face right, DIY
Frequently Asked Questions (FAQ)
What is the production speed of the SX-90 machine?
The SX-90 has a high-speed production capacity to coil and assemble around 85 to 90 Bonnier springs per minute.
What processes are completed in a single production cycle?
In a single production cycle, the wire sequentially undergoes coiling, shaping, heat-treatment, face to face transfer, and final unit assembly under digital servo control.
How does the face-to-face assembly approach benefit spring structure quality?
The exclusive face to face assembly approach efficiently solves all potential inclination issues that might occur when compressing units in a Bonnell spring structure.
What spring knot direction configurations does the SX-90 support?
It supports standard configuration, face to face assembly, alternating rows (one row facing left, one row facing right with diagonal deviation under 1cm), and custom DIY configurations (such as 5 knots left, 5 knots right).
Can customized spring shapes be produced by this machine?
Yes, customized spring shapes can be provided and manufactured according to specific customer requests.
Is the SX-90 suitable for small and medium-sized enterprises (SMEs)?
Yes, the SX-90 is specifically crafted to fulfill the niche requirements of terminal small and medium sized enterprises, allowing them to achieve high production targets without compromising quality.