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China SX-100T Automatic Bonell Transfer Machine - Leading Suppliers & Factory for High-Efficiency Spring Production
Product Information
SX-100T Automatic Bonnell Transfer Machine
The SX-100T represents a state-of-the-art, highly intelligent, fully automatic production device tailored for Bonnell spring cores. Employing a servo system grounded in bus control, it offers the remarkable capability of arranging any spring in both positive and negative orientations. This equipment showcases more advanced functions and enhanced performance. Its production efficiency is approximately 90 - 100 Bonnell springs coiled and assembled per minute.
Key Value: As a result, it becomes an ideal choice for businesses aiming to boost productivity and quality.
High-Speed Output
90 - 100 springs coiled & assembled per minute
Digital Servo System
Bus control for full positive & negative orientation
Integrated Production Cycle
During a single production cycle, the wire undergoes an automated sequence to ensure precision and structural integrity:
1. Coiling
2. Shaping
3. Heat-Treatment
4. Face-to-Face Transfer
5. Unit Assembly
It is equipped with a digital servo control system. The unique face-to-face assembly method can effectively address all the problems of inclination that may occur when pressing all the units in a Bonnell spring structure. Moreover, customized spring shapes are available upon request.
The Advantages
1. High Efficiency & Speed
90 - 100 springs/min continuous assembly capacity.
2. Optimized for Roll Packing
Designed specifically for smooth compression and roll-packing mattresses.
3. Optional Clamping System
Helical wire can be clamped as an optional configuration.
4. Precise Direction Control
Full flexibility in spring direction arrangement:
- Standard Mode: Regular uniform arrangement
- Face to Face Assembly: Eliminates inclination issues
- Alternating Rows: One row knots face left, one row knots face right (diagonal line deviation < 1cm)
- DIY Custom Mode: 5 spring knots face left, 5 spring knots face right, fully configurable
Frequently Asked Questions (FAQ)
What is the production capacity of the SX-100T Automatic Bonnell Transfer Machine?
The SX-100T achieves high-efficiency production, coiling and assembling approximately 90 to 100 Bonnell springs per minute.
How does the machine prevent spring unit inclination?
It utilizes an advanced digital servo control system paired with a unique face-to-face assembly method that effectively eliminates spring unit inclination when pressing units in the Bonnell spring structure.
What processes are completed in a single production cycle?
Within a single automatic cycle, the wire undergoes coiling, shaping, heat-treatment, face-to-face transfer, and final assembly into an integrated unit.
What spring direction configurations can be controlled?
The SX-100T supports standard orientation, face-to-face assembly, alternating rows (one row knots facing left, one row facing right keeping diagonal deviation under 1cm), and custom DIY modes (such as 5 knots left, 5 knots right).
Is the finished Bonnell spring unit suitable for roll packing?
Yes, the assembled units are structurally optimized for compression and roll-packing mattresses. Additionally, an optional helical wire clamping function is available.
Can customized spring shapes be produced with this equipment?
Yes, customized spring shapes are fully supported and available upon request to meet specific mattress manufacturing requirements.