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China SX-100 Digital Spring Coiling Machine - Fully Automated Factory Solution by Top Suppliers
Product Information
SX-100 Fully Automated Bonnier Spring Core Production Machine
SX-100 is a fully automated production machine for Bonnier spring cores. It adopts PLC control and servo control, which can independently complete all spring production processes, such as feeding, coiling, knotting, heat treatment, and output of the whole column, with a high degree of automation.
Advanced Control & Efficiency
SX-100's spring coiling mechanism and six-station spring conveying mechanism are controlled by different servo motors, which makes the above two mechanisms work relatively independently and reduces the mutual influence between the mechanisms, thus improving the production efficiency; the mechanism's movement position is more accurate and the spring conveying is more stable.
High-Speed Capability
SX-100 can achieve faster production efficiency, winding and assembling about 90-95 Bonnier springs per minute. The SX-100's high-speed production capabilities translate into substantial savings for manufacturers in terms of both time and resources.
With its PLC and servo control systems, it ensures consistent quality in every Bonnier spring it produces. The independent operation of its coiling and conveying mechanisms not only boosts efficiency but also allows for easy maintenance and quick troubleshooting. This machine is a boon for the mattress and furniture industries, enabling them to meet growing market demands with high-quality products, and giving businesses a significant edge in the competitive marketplace.
Production Workflow
The workflow of SX-100 mattress spring coiling machine is shown below:
01
Wire spool unwinding
02
Six-position manipulator rotation
03
Spring winding
04
Upper and lower knot tying
05
Heat treatment
06
Pushing the spring onto the conveyor belt
Key Advantages
Why choose the SX-100 Bonnier spring core machine
Outstanding Speed
Operates at an impressive rate of 90-95 springs per minute for optimized cycle times.
Mass Production
Engineered for continuous, high-volume manufacturing with minimal downtime.
Frequently Asked Questions
Find answers to common questions about the SX-100
Q: What is the production speed of the SX-100 Bonnier spring machine?
The SX-100 is capable of winding and assembling approximately 90-95 Bonnier springs per minute, making it ideal for high-speed mass production.
Q: What control systems are utilized in the SX-100?
The machine utilizes advanced PLC control and servo control systems to run all production processes independently and automatically.
Q: How does the independent control of the mechanisms benefit production?
By driving the spring coiling and six-station conveying mechanisms with different servo motors, the machine reduces mutual interference, improves positioning accuracy, and ensures stable conveying.
Q: What are the key stages in the SX-100 production process?
The workflow consists of six main steps: wire spool unwinding, six-position manipulator rotation, spring winding, upper and lower knot tying, heat treatment, and pushing the finished spring onto the conveyor belt.
Q: Is the SX-100 easy to maintain?
Yes. The independent operation of the coiling and conveying mechanisms allows for straightforward maintenance and quick troubleshooting, minimizing production downtime.