+86-13989502277
China SX-100 Digital Spring Coiling Machine - Fully Automated Factory Production by Top Suppliers
Product Information
SX-100 is a fully automated production machine for Bonnier spring cores.
PLC & Servo Control
Adopts PLC control and servo control, which can independently complete all spring production processes, such as feeding, coiling, knotting, heat treatment, and output of the whole column, with a high degree of automation.
Independent Mechanisms
The spring coiling mechanism and six-station spring conveying mechanism are controlled by different servo motors. This reduces mutual influence, improves production efficiency, ensures accurate movement, and stabilizes conveying.
High-Speed Capability
Achieves faster production efficiency, winding and assembling about 90-95 Bonnier springs per minute. This high-speed capacity translates into substantial savings in both time and resources.
The SX-100's high-speed production capabilities translate into substantial savings for manufacturers in terms of both time and resources. With its PLC and servo control systems, it ensures consistent quality in every Bonnier spring it produces. The independent operation of its coiling and conveying mechanisms not only boosts efficiency but also allows for easy maintenance and quick troubleshooting. This machine is a boon for the mattress and furniture industries, enabling them to meet growing market demands with high-quality products, and giving businesses a significant edge in the competitive marketplace.
Workflow of SX-100 Mattress Spring Coiling Machine
1
Wire spool unwinding
2
Six-position manipulator rotation
3
Spring winding
4
Upper and lower knot tying
5
Heat treatment
6
Pushing the spring onto the conveyor belt
Key Advantages
Speed
90-95 springs per minute for rapid turnaround.
Mass Production
Designed for continuous, high-volume production demands.
Frequently Asked Questions
What is the production speed of the SX-100?
The SX-100 is highly efficient and capable of winding and assembling approximately 90-95 Bonnier springs per minute, enabling fast-paced mass production.
What control systems are integrated into this machine?
The machine utilizes advanced PLC control and servo control systems. These systems allow it to independently manage all processes, ensuring consistent quality and high automation.
How do the coiling and conveying mechanisms work together?
They are controlled by different servo motors, making them work relatively independently. This design minimizes mutual interference, leading to more accurate positioning and stable spring conveying.
What are the steps involved in the SX-100 workflow?
The workflow consists of six key steps: 1. Wire spool unwinding, 2. Six-position manipulator rotation, 3. Spring winding, 4. Upper and lower knot tying, 5. Heat treatment, and 6. Pushing the spring onto the conveyor belt.
How does the SX-100 benefit mattress and furniture manufacturers?
By automating the production process and operating at high speeds, it delivers substantial savings in time and resources. Its independent mechanisms allow for easy maintenance and quick troubleshooting, helping businesses stay competitive.